Showing posts with label factory. Show all posts
Showing posts with label factory. Show all posts

Friday, February 24, 2012

Historic Capewell Triumphs Recalled As Connecticut Looks Back After Learning Delta Mustad News of Nailmaker's Departure

Several reports from the Hartford area today expressed sadness at the news that Capewell Horse Nails will now be made abroad, following yesterday's announced by Delta Mustad. 


The Hartford Courant had an article featuring Stanley Wojnilo, the company's veteran nailmaker. On Twitter, the Connecticut and Hartford Historical Societies announced the news.

Things few people know: before the existence of today's Farrier Industry Association of salesmen in the hoofcare industry, there was the Order of Nutmegs. When there were horseshoer conventions, the Nutmegs would have big banquets and just generally celebrate in grand style.

Why were they called "Nutmegs"? A "nutmeg" was a name for a pedlar without many scruples. They'd travel around with a wagon-load of goods back in the days before mail order or malls. One of thins they sold was the spice, nutmeg. But it might not be a nutmeg you were buying--it might be a knot of wood. They looked alike.

Among those Nutmegs toasting the horseshoers (and each other) at conventions in the old days were Capewell salesmen who called Connecticut (known as "the nutmeg state") home. Capewell had an army of salesmen on the road visiting hardware stores and blacksmith and horseshoer supply houses. A Capewell salesman was synonymous with the successful tradesman.

Capewell Factory
For many years, the Capewell factory in downtown Hartford was derelict. It was once called "one of the great cathedrals of American industry". Capewell was one of the first US companies to ever offer daycare for the children of women who worked in the factory. I'm not sure when this photo was taken; the last time I tried to find the factory, I couldn't. Maybe I was lost, or maybe it is gone. Delta Mustad bought the Capewell horse nail business, not the building, in 1985. Photo by Nivek29


© Fran Jurga and Hoofcare Publishing; Fran Jurga's Hoof Blog is a between-issues news service for subscribers to Hoofcare and Lameness Journal. Please, no use without permission. You only need to ask. This blog may be read online at the blog page, checked via RSS feed, or received via a digest-type email (requires signup in box at top right of blog page). To subscribe to Hoofcare and Lameness (the journal), please visit the main site, www.hoofcare.com, where many educational products and media related to equine lameness and hoof science can be found. Questions or problems with this blog? Send email to blog@hoofcare.com.  
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Tuesday, October 28, 2008

Favorite Video: A Horseshoe Is Born

by Fran Jurga, originally published October 28, 2008 at www.hoofcare.blogspot.com.

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I remember the first time I ever set foot in a horseshoe factory. It was in Australia. Carl O'Dwyer was squiring me around. We were off to the races or something when he stopped by the factory (O'Dwyer Horseshoes). It didn't occur to him that I would want to see the factory part of the business. Then he couldn't get me out of there. I remember his shoes were made by young Irish girls wielding huge tongs. I took rolls and rolls of film and not a single photo captured what I felt I really saw in that place.

If you haven't ever seen a horseshoe assembly line, it's quite an operation. There are two popular ways to make horseshoes commercially. One is to drop-forge and the other is to turn. Drop-forging is the "American" style. Turning is the European style, as used by Kerckhaert and Werkman.

American horseshoers were in a real battle in the early 1980s. Many farriers felt that the "keg" (machinemade) shoes available to them just weren't good enough and there was a call for "real" farriers to handmake all their shoes if they cared about properly shoeing the horse. Then two things happened in 1985: The first was that the Carlson family took over the St Croix Forge horseshoe company in Minnesota and pledged to design and make a superior American-made shoe. Which, to everyone's amazement, they did.

The second thing was that a charming Frenchman named Jean-Claude Faure came to an American Farrier's convention with a turned shoe from his Faure factory in Europe. He walked around the convention in elegant clothing carrying shoes in the pockets of his suit jacket. He did not speak English. He would pull a shoe from his pocket and ask a farrier to hold it, to look at it. For most of them, it was the first time they had seen a turned shoe or any shoe punched for E-head nails. (European shoes typically use European e-head nails; American shoes are punched to fit City head nails, but that's another story.)

While the farrier politely looked at the shoe and peered through those big nail holes, the gallant Mr. Faure grinned at them and said the two words he had learned in English, "You like?" in a hopeful voice.

Leading farrier Bruce Daniels agreed to be Faure's dealer in the USA. Kerckhaert was right there and Werkman not far behind. Farrier conventions became international festivals, just as now we have the slick Italian designer aluminums and the Chinese and Malaysian imports from Asia.

In 1985, the European shoes were a revelation; they had clips built into the shoes. They came in lefts and rights and fronts and hinds, with toe clips or side clips: an inventory nightmare. And they fit the new wave of big-footed European warmbloods that were becoming popular in America. St Croix geared up and answered the Euro challenge, inspiring improvements from all US shoe manufacturers. The golden age of horseshoe manufacturing dawned.

And the rest, as they say, is history.

In this clip you see snippets of the line at the Werkman factory in Holland. Most manufacturers are not eager to show their lines and equipment, and you will note that Werkman does not show the process in order, and you do not get to see how they make the clips, one of the steps that has always mystified me.

Two elements are missing from this video: the heat and the noise. Both are off the charts, if Werkman's factory is like others. But this video is a window into the world of horseshoes before they touch human hands, all with the matching mirror of a horse's hoof in mind.

Thanks to Werkman for this video clip; the horses have never had it so good.

© Fran Jurga and Hoofcare Publishing. No use without permission. Fran Jurga's Hoof Blog is a between-issues news service for subscribers to Hoofcare and Lameness Journal. This blog may be read online or received via a daily email through an automated delivery service.

To subscribe to Hoofcare and Lameness, please visit our main site, www.hoofcare.com, where many educational products and media related to equine lameness and hoof science can be found.

Questions or problems with this blog? Send email to blog@hoofcare.com.

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